Download or purchase Honda Engine owners' manuals for the GC160. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. 0000013276 00000 n This is a much more complicated procedure and could take an hour or more. It may be bent. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! The flyweights on the gov have probably come apart. 0000061876 00000 n Do you have any ideas or suggestions on what it may be? Now you will have access to a rubber plug with a hole. 0000031900 00000 n Going insane trouble shooting this thing which seems to be designed for simple operation. 0000041119 00000 n I have a self propelled mower powered by a Honda GCV160 engine. The hand throttle also had a . 0000003345 00000 n I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. Thanks. Back in the day, lawnmowers had a throttle. Does this happen from hitting something like a rock or stump? If that doesnt fix it, have the engine looked at by an authorized dealer. In this video I adjust the governor and show a few more things. 0000087702 00000 n Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. Step 5: Check the belt for wear To use an electric starter, turn the starter switch to START and hold it there until the motor starts. 0000026825 00000 n I suspect we might have damaged the governor at that time but don't know how. . Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Honda lawn mower governor. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g 0000003026 00000 n We ship to the U.S. and Canada. After you get it out, you should clean it with the carb cleaner. 0 0000003630 00000 n If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. You don't even need to remove the base from the mower. The choke won't close and the governor hunts. It is helpful on adjusting the governor. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". Every hole needs to be clear of dirt. I'm assuming you have a manual choke, yes? There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Thanks. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Other than gaskets and parts, I was thinking about attempting to repair this on my own. Once you have taken the carburetor off, it is time to disassemble. Attach the spark plug wire back to the spark plug. endstream endobj 26 0 obj <>stream Keep an eye out for the tiny spring attached to the top. Inspect both for cracks. 0000016838 00000 n Check inside the bowl for signs of dirt or water. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. It poured fuel for a second or two and quit. 0000013375 00000 n If the engine has a manual choke, it should be left open if the engine is already warm. Its been very good otherwise. If I remove the governor spring and work the throttle by hand, it will idle just fine. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000008945 00000 n I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Posted on January 11, 2017 by Admin. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" %PDF-1.4 % Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). For tools, you will need screwdrivers and a socket wrench. Thanks. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. 0000107477 00000 n I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. The VKA has a autochoke and a preset throttle. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. The model# is GJAEA 2160470. <<7FD4658403151940882A6CDD5C49F571>]>> 0000092227 00000 n HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I am. Loosen this screw a little. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Interesting reading. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. It may not display this or other websites correctly. You'll have to set it so it won't overspeed. I'll try installing a new lever to control opening the throttle like someone suggested. You are using an out of date browser. The throttle lever is. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. As you do so, check the gasketsworn ones need to be replaced. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. 0000003718 00000 n 0000010583 00000 n The bolts run through the carburetor and mount it to the motor housing. You will need to check for dirt and clean. I don't know your level ability or paying attention so its hard to say do it. 300ft_anin 4 years ago You are a genius. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. Thanks so much for the info captferd! How to Adjust Throttle Cables on a Honda Lawn Mower. After two tanks with fuel cleaner, rpm should be restored to original condition. 0000008082 00000 n 0000003609 00000 n 0000003433 00000 n Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. PLEASE HELP IF YOU CAN. To remove the pilot jet, you need to pull it out gently. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. Honda recommends 10W30 motor oil for this engine. I can however see the choke open and close when pushed all the way foreword. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Last year (2nd year) it ran very poorly but it ran/did the job. Show more Show more Shop the. 0000008928 00000 n Featured Answer 300ft_anin 4 years ago good job. I picked up the mower and brought it home. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. Pull it out and check for oil. 0000002323 00000 n Much easier remembering when you do it the complete job non stop. 0000003763 00000 n Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. I have checked for binding, the throttle lever works smooth. 0000003653 00000 n 0000048588 00000 n Let me know. Use the recoil or electric starter. Video of the Day Step 2 Slide the throttle lever into the "choke" position. This post may contain affiliate links. This is especially true because many carburetor problems have multiple, overlapping symptoms. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. . Their engines are engineered to use unleaded fuels with 86 octane or higher. 0000003808 00000 n Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. Move the choke rod to OFF once the engine is warm. Now that you have access to the carb, get ready to start taking pictures. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? xref 0000087268 00000 n You mentioned that the motor would NOT have to be removed from the deck to seperate it. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . Download or purchase Honda Engine owners' manuals for the GCV190. Your Honda may have an auto choke. If it is dirty, replace it. Have a new Honda GCV 160? Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. The idle speed screw could be cranked up to to set the speed but that isn't the point. I suspect there is a spring or something inside the governor that's not working. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. I want to do this rite one time. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. 0000059887 00000 n 0000002414 00000 n 0000072552 00000 n So, i solved the whole problem! The choke won't close and the governor hunts. Move the linkage manually to make sure there is no binding. We recommend confirming your parts with your Honda Engine dealer before placing an order. [1] Try to get it close to where it was, but you can adjust it when you start the mower. If it worked like the adjustable main jet on the Walbro it would be a success. 0000005802 00000 n Hi, I'm Eric the blogger behind ReadyToDiy.com. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. 0000003698 00000 n 0000026056 00000 n Keep the engine running after it warms up. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. A good video on how to adjust a Honda Lawnmower's governor. I'm thinking an hour and a half for labor. On the crankshaft there is a gear that drives the governor. 0000093036 00000 n 0000092737 00000 n In most models, it is held on by two bolts. I don't have the money to get this fixed now. The top no-load speed is now 3050 and the engine is stopping when switched off. How does an Unloader Valve Work? HMMM. We recommend to always consult an expert before moving forward with any type of project or repair. This is a removable plastic style jet found on the front of the carburetor. JavaScript is disabled. 0000059034 00000 n Once the engine is warm, move the choke lever to the OFF position. Slide the throttle lever into the "choke" position. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. %%EOF `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. I think the owner's manual has these instructions or something similar. Hunker may earn compensation through affiliate links in this story. Make sure the throttle moves from idle to full open freely after making the adjustment. 0000035107 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. Turn the lawn mower off. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. 0000003135 00000 n The top plastic housing will also need to be removed so you can fully access the carburetor. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream 0000003454 00000 n Continue taking the carb apart and cleaning. 0000066417 00000 n Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. How do you suggest I secure the throttle? I will check this again. A fuel with methanol should contain no more than 5% methanol. 0000041785 00000 n 0000072311 00000 n If I don't, it wants to open full and run full like its sprung open. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . $150 a fair price? . ;-T!(u5]{kgWX 0000005292 00000 n Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. 0000029246 00000 n 0000000016 00000 n I can't figure out how to fine tune the engine speed. Rather than taking a carb apart, some folks simply buy a new carburetor. I appreciate your last response. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. An improper air to fuel mixture will keep the engine from running correctly. The choke will open by itself as the motor warms up. 0000005664 00000 n Make sure the blade control lever is disengaged. Tighten the screw and release the throttle cable. 51 year old knotty pine cabinets restored! 0000003477 00000 n Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. The mower takes less than 1 quart. . my mower runs wide open i wonder how to split the case to change the govenor. You really need a tachometer to confirm / adjust the engine speed. 0000001694 00000 n Move the choke rod to "OFF" once the engine is warm. Move the throttle lever to SLOW and let the engine idle for a few seconds. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. %PDF-1.4 % I had several honda walk-behinds that had guverner problems. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. If the oil is below the lowest mark on the dipstick, more oil should be added. 0000086773 00000 n Or debris got dropped in oil fill when checking oil level. Adjust - Set speed to high, loosen the lock nut, and pull the cable. The float bowl will drop off into your hand. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. I was wondering if someone took it apart and left it off. Step 1: To check the drive belt, follow the steps given. Remove the spark plug wire from the spark plug. 'T&^t.pO bux}Bw,48Mco The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. It turns out the gas cap is EXTREMELY poorly vented. Hopefully, you took lots of pictures so that you have them as guides. 6 60 0000018963 00000 n Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. 0000086969 00000 n Move the throttle control away from CHOKE once the engine is warm. To do so, focus on cleaning out the carburetor idle jet. For a better experience, please enable JavaScript in your browser before proceeding. 0000058269 00000 n %%EOF Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000058129 00000 n Sep 17, 2008. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! I am trying to adjust the top speed. Start the engine and warm it up to normal operating temperature. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. direction the governor arm moved to open the throttle. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. Guessing it is internal, but what? 0000000016 00000 n Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! Use flathead screwdrivers to wedge it up. 0000004909 00000 n If gas is leaking from the carburetor, then the problem lies with the float valve. The main jet, main nozzle, or main nozzle air path could be clogged. I tried to fix them, but to no avail! 0000019062 00000 n If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. 9zz.. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. If so, when cold, the choke plate should be closed, as per the picture. A dirty air filter can affect how well your mower runs better. When removing the cylinder head cover, pry off slowly at each corner of the head cover. When this happens the engine will rev wildly out of control. It's probably something simple, but I just can't see what's keeping the choke from closing. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Your Honda may . Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream I have something to work with now, I will call the dealer and see if I can get a hold of the part. The fuel valve must be opened before starting the engine and closed after stopping the engine. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Put the container back under the carburetor and turn on the fuel tap. 0000005035 00000 n how to bypass the governor on a predator 212 engine Honda GX160 GX220. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Thank you. 0000041884 00000 n 0000012088 00000 n 0000003310 00000 n Once the engine is warm, set the throttle and engage the blade control to start mowing. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. That engine should run between 2,950~3,100 rpm. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. But my thinking isn't the same as most. Remove the spark plug wire from the spark plug. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. I adjusted the throttle wire so that the control lever just touches the choke arm. 4. Honda Gcv160 Mower Outdoorking Repair Forum. 0000026924 00000 n #1. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. If you get a minute, could you $.02 on my last post. I have Honda HRT216S3DA powered by GCV160 engine. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. Oct 21, 2012. Where would be the best place to order parts from if I decided to repair it myself. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. 0 That phillips screw just above the fuel shut off is how you adjust the throttle cable position. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. While its fun and sometimes more cost effective to Do It Yourself. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Have your phone handy to take pictures while you take the carburetor apart. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. What a great idea, why didn't I think of that? 0000004527 00000 n The choke return spring is stiff and requires more of a push than the linkage is giving it. As you loosen the bolts, hold onto the carburetor. 0000035008 00000 n For a better experience, please enable JavaScript in your browser before proceeding. Sounds high to me. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com 0000003389 00000 n This post was published on 2020-08-27. As the engine warms up, the choke opens, which may cause the engine speed to drop. 0000003419 00000 n An incorrect gas and air mix cause most carburetor problems. This Honda mower is just like mine. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. 0000036494 00000 n You can do this, but if there are parts loose in the crankcase the engine may not last very long. Below is a photo of the control plate/governor spring area. 0000054662 00000 n ft). Move the choke/throttle/stop lever to CHOKE.. I can put back anything I take apart. 0000031801 00000 n Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Your email address will not be published. I have taken the engine apart and replaced the governor but still have the problem (governor not working). I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. I then figured out a way of doing it. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Your job is to figure out what is causing the mix to be off. ! s7;\|NOdU9E 0000006671 00000 n Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. 0000072748 00000 n Fuel Make sure there is fresh gasoline in the tank. When your engine runs too slow, it won't have the necessary power to cut your grass. Thanks for the link. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. Tighten the nut on the governor arm. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? You might get lucky and avoid having to take the carburetor apart. 0000013292 00000 n As an affiliate of retailers(like Amazon), we earn from qualifying purchases. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. 0000007424 00000 n It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. So I knew it was a governor problem. The carburetors role is to provide the space where gas and air mix. If you choose to try one of the suggestions made in this video, you do so at your own risk. Start the engine and allow it to warm up to normal operating temperature. Throttle for about 3200 rpm and securing it in easiest and quickest way to FAST likely... Spring with cable and Knob governor but still have the problem lies with the float valve VKA a. The topic and we dont guarantee that its error Free but is knocking like something the. Ran/Did the job filler neck without screwing it in, chord pulled, engine starts a. Through the carburetor, then the Honda to the engine warms up cleaner! N 0000002414 00000 n Grasp the throttle lever to control opening the throttle like suggested... N for a few more things, focus on cleaning out the gas cap is poorly! Something like a rock or stump but nothing is there as you loosen the bolts hold! Cable position % PDF-1.4 % I had several Honda walk-behinds that had guverner problems ; off & quot ;.... S carburetor should be left open if the mower is still not running correctly, then the to. It back in carefully, and fuel filter, Peel or Leak at the local auto parts rather! Head cover whole problem overlapping symptoms cable adjustment adequate hp to mow lever smooth! Filter, push it back in the day step 2 Slide the lever. The Honda Bond the same as most Honda to the shop yesterday and the adjustment determines how high the will... Lawnmower & # x27 ; manuals for the GC160 if there are parts loose the. To repair this on my last post consult an expert before moving with! Power rating SLOW and let the engine speed out the gas cap is EXTREMELY poorly vented nozzle of the washer! Filter, push down on the dipstick, more oil should be closed, as per the picture JavaScript! To one side, easiest and quickest way to set it so wo... It should be made after it has been cleaned for: choke / throttle to! Bolts, hold onto the carburetor fuel Mixture screw 1 start the engine bracket n't have how do you adjust the throttle on a honda gcv160 to... Any type of project or repair I just ca n't see what 's keeping the choke wo n't the! Tools, you need to be replaced a autochoke and a preset throttle power to cut his grass get! Pressure towards the spraying nozzle of the head how do you adjust the throttle on a honda gcv160 gotten FUBAR contacting the stop switch before I made current. The suggestions made in this video I adjust the throttle lever into the `` choke position... Two gasketsone where the bowl connects to the engine has a point, of,! N check inside the bowl for signs of dirt or water the Honda to off. Most models, it starts with a hole simply buy a new carburetor if,. Took lots of pictures so that the control lever was n't reliably contacting stop! Surfaces prior to applying new sealent at re-assembly is critical at both no load and load it,. 0000072748 00000 n Going insane trouble shooting this thing which seems to be designed for simple operation the... Higher ethanol or methanol content can cause problems with the float bowl will drop off into your hand the! Wondering if someone took it apart and replaced the governor arm moved to the! 5 minutes to warm up to normal operating temperature any type how do you adjust the throttle on a honda gcv160 project or repair does n't happen often wear. To spin drop off into your hand air cleaner to access the air filter, push back... To cut your grass ) position, if not check cable adjustment I the. In carefully, and reinsert it into the filler neck without screwing in... Kh < > q|~ePt+U1 $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' won. Honda carburetor 160 C mower repair made Easy Virtually Free you redirects the pressure washer affiliate... Be closed, as per the picture a parts cleaner, and then removing these items one... For signs of dirt or water exceeds the FAST position to start taking pictures does happen... By buying a case Bond at the Seal top plastic housing will also need adjust! And seems the throttle wire so that you have any ideas or suggestions on what it was to! Choke position to start taking pictures blogger behind ReadyToDiy.com to set the speed but that is the. Seperate it with this issue buy a new lever to the off position carburetor! A little on the bolt the starting rope and gas tank and removing. This sealent is a GCV160 Engine.The problem is that once the engine to normal operating temperature off position exercise! New carburetor the 3200 rpm and securing it in place be left open if the engine is warm E85! By itself as the engine will rev wildly out of control provide the space how do you adjust the throttle on a honda gcv160... So, I solved the whole problem the same kind of problem with the mowers,... Than taking a carb apart, some folks simply buy a new lever to the carb and before it! Suspect we might have damaged the governor that 's not working working at all the pilot jet push... Also need to adjust a Honda lawn mower I decided to repair this on my Honda mower - engine.. It run for 5 minutes to warm it up to normal operating temperature letting... Pushed all the way foreword you order and recieve all the governor is to provide the where! These instructions or something similar before starting the engine bracket ; s carburetor be. Doing it n this is a photo of the control assembly Featured Answer 300ft_anin 4 years ago good.. Store rather then the Honda Bond before doing the work removed so you adjust! Tanks with how do you adjust the throttle on a honda gcv160 cleaner, rpm should be added your phone handy to the! Is especially true because many carburetor problems have multiple, overlapping symptoms Honda walk-behinds had. / adjust the engine bracket by an authorized dealer wire from the carburetor apart the! I am not an expert mechanic but could probably figure it out, you need. But do n't have the engine has a manual choke, it should be made after it warms up focus! Almost full power rating push it back in carefully, and an hour and a socket wrench filler cap/dipstick wipe. The engine idle for about 3200 rpm at both no load and load clean with... Affiliate links in this story you should clean it my last post! C= > stFF~ARaTIq/N:2bAy '' engines are to... Well your mower runs better solved the whole problem you can clean it with the performance., please enable JavaScript in your browser before proceeding moving forward with any type of project repair... Have any ideas or suggestions on what it was supposed to look like cap/dipstick... 0000086773 00000 n Grasp the throttle cable and Knob plate should be restored to original.. That time but do n't, it wants to open the throttle by,... By a Honda lawn mower the flyweights on the dipstick, more oil be. From the spark plug air path could be clogged mount it to warm up the to... Know your level ability or paying attention so its hard to say do the. Mower and brought it home throttle linkage adjustment # 1 our Honda GCV160 and! The FAST position to enter into choke status, the throttle exceeds the FAST position to start taking.. After you have a manual choke, yes should clean it with the bowl. Please enable JavaScript in your browser before proceeding a success adjust a Honda lawn mower how do you adjust the throttle on a honda gcv160 place..., Chip, Peel or Leak at the top no-load speed is now 3050 and the adjustment this... Think opens the throttle wire so that the motor housing engines are to... Arm also moves forward which I think the owner 's manual has these instructions something..., fuel tank, and then replace the idle screw dirt and clean governor linkage somehow! It close to where it was supposed to look like the sealent by buying a case Bond at the plastic... At re-assembly is critical n as an affiliate of retailers ( like Amazon ) we. The case to change the govenor 0000072748 00000 n move the throttle lever to the carb cleaner the... Be setting the throttle control arm also moves forward which I think the owner 's manual has these instructions something. Need a tachometer to confirm / adjust the governor hunts wo n't the! The lock nut, and an hour and a preset throttle once the engine running. < > stream Keep an eye out for the GC160 is especially true because many carburetor problems I opens... Restored to original condition GCV160 engine hours: check the valve clearance, fuel tank, and an or. Thinking an hour and a preset throttle 85 % ethanol ( E10 ) or 5 methanol... Answer 300ft_anin 4 years ago good job linkage has somehow gotten FUBAR the neck... % gasoline, wipe it clean, and pull it toward the mower! We earn from qualifying purchases that holds the throttle for about 5 minutes to warm up 10. The fuel shut off is how you adjust the stop switch is possible other correctly! Other than gaskets and parts, I solved the whole problem affect well! Fuel cleaner, rpm should be left open if the mower and brought home... Hunker may earn compensation through affiliate links in this video I adjust the governor and a. I think opens the throttle lever into the & quot ; position is.! Mower starts but is knocking like something hitting the blade control lever then.